Process Control Instrumentation (EC-504)
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B.Tech RGPV notes AICTE flexible curricula Bachelor of technology
Syllabus
UNIT 1:
Introduction: Historical Perspective, incentives of process control, synthesis of control system.
Classification and definition of process variables. Mathematical modeling: Need and application of
mathematical modeling, Lumped and distributed parameters, Analogies, thermal, Electrical, and
chemical systems, Modeling of CSTR, Modeling of heat exchanger, Interactive and non-interactive
type of system, Dead time elements, Developing continuous time and discrete time models from
process data.
UNIT 2:
Control Modes: Definition, Characteristics and comparison of on-off, proportional, Integral, Differential,
PI, PD, PID, Dynamic behavior of feedback controlled processes for different control modes, Control
system quality, IAE, ISE, IATE criterion, Tuning of controllers Ziegler-Nichols, Cohen-Coon Methods,
controller trouble shooting.
UNIT 3:
Realization of Control Modes: Realization of different control modes like P, I, D in Electric, Pneumatic,
Hydraulic controllers. Use of DDC and PLC, Process monitoring, man machine interface, real time
systems: RTS introduction and its characteristics.
UNIT 4:
Actuators: Hydraulic, Pneumatic actuators, Solenoid, E-P converters, control valves, Types,
Functions, Quick opening, Linear and equal percentage valve, Ball valves, Butterfly valves, Globe
valves, Pinch valves, valve application and selection, Cavitations and flashing, Dampers and variable
speed Drives.
UNIT 5:
Advanced Controls: Introduction to advanced control system like Cascade, Feed forward, Ratio,
Selective, Override, Split range and Auctioneering control, Plant wide control. PI Diagrams: Symbols,
Terminology, Case studies, a brief study of instrumentation and control relevant to industries.
NOTES
- Unit 1
- Unit 2
- Unit 3
- Unit 4
- Unit 5
Books Recommended
Dale Patrick, Stephen Fardo, “Industrial Process Control System”.
Shinskey F.G., “Process Control System”, III Ed., McGraw Hill.
Smith C.A. & A.B. Corripio, “Principle & Practiced Automatic Process Control”, J. Willey.
Rao M & S.Qiv, “Process Control Engg.”, Gorden & Breach.
S Levi and AK Agrawala. Real-time system design. McGraw-Hill International.
GeorgeStephanopoulos “ Chemical Process Control” PHI, Delhi
C.D. Johnson “Process control instrumentation technology’ PHI
Harriott- Process Control 1st ed., TMH
Patranabis- Principles of Process Control 2nd ed., TMH
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